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Elbo Controlli-NIKKEN E46LA Presetter

E46LA

Elbo Controlli-NIKKEN E46LA Presetter

The newly developed auto-measure function on the E46LA Presetter introduces a feature that is unique on this type of machine. When “auto-measure” is performed, the spindle rotates at a speed that is calculated based on the peripheral diameter of the tool to ensure the cutting edge is captured with the highest level of accuracy. In addition to this, as the highest point of each individual cutting edge is approached, the software calculates the deceleration and acceleration of the spindle to ensure absolutely precise measurement of each and every cutting edge is achieved. This is unlike other machines in the marketplace that use one constant rotational speed based on a set tool diameter, by instead linking the auto-measure function of the Presetter to the diameter of the tool being measured.

Vision system for tool measuring and cutting inspection consisting of:
- C-MOS sensor - Framed image area 10 x 10 mm
- Magnification 26X
- Bi-telecentric lens
- Optical doublets at low F/Number in order to eliminate the error of the clearness circle
- Red light episcopic leds illuminator with ring lens, red light diascopic led puntiform illuminator

Machine operator interface through:
- Full HD LCD 22” colour Touch-Screen monitor
- Intel I3 Quad Core Processor
- UBUNTU 14.04 LTS LINUX operating system
- Data storage on solid state disk SSD
- X and Z axes block management with control maximum speed of translation 2mm/sec
- 4 USB ports 
- 1 LAN port networking port and Wireless connection (Wi-FI 802.11 150 Mb/s)

Standard Software:
- CNC machine origin management and adapters
- Tool list creation and/or single tool, possibility to create a customized format
- Theoretical measurements and tolerances management
- Tools set and Post Processor universal generator
- Automatic change of CNC machine origin allocation
- Printable tool set report
- Spindle-holder auto rotation with automatic tool measurement cycles for single cutter or multi edged cutter
- DXF format drawings import capability fro overlaying on live tool profile
- TLA technology (Tool Link App) for tool data transmission directly to numerical control memory (DNC)
- Ready for TID infrastructure for tool identification with Datamatrix code 
- Magnetic chip code-holders (Balluff for example, hardware not included)

ELBO CONTROLLI Linear Transducers in optical glass type SLIDE 371 certified HP laser
- Axes resolution: X= 1 µm, Z= 1 µm

Anti-dust cover provided for when not in use.

Overall dimensions : L= 1282 mm, H= 1874 mm, P= 672 mm

Net weight: 265 kg

OPTIONS:

- ELBO CONTROLLI linear transducers in optical glass type GS371 made by natural granite
- Dymo label printer

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  • E46LA
  • Spindles
  • Micro-adjustment
  • Touch screen monitor
  • base
  • Screenshot
Elbo Controlli-NIKKEN E46LA Presetter

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Technical Features

Elbo Controlli-NIKKEN E46LA Presetter

Measuring range: diameter max. 400 mm (radius 200 mm), height max. 600 mm


Machine structure in steel offering high mechanical durability and long life, floor mounted with 3 fixed support and 1 adjustable support in steel


Base and column made of natural granite: linearity max error 2 µm/Mt - certification with Taylor Hobson res.1 µm/Mt. electronic millesimal level


ISO / BT / HSK / VDI etc. Interchangeable rotating spindle-holder (to be selected) max run-out error < 2 µm


Spindle index in four angular position: 0° - 90° - 180° - 270°


C axis display spindle body and spindle-holder


Motor providing automatic rotation of the spindle with pneumatic engagement of the motion transmission for zero backlash (patented system)


Spindle-holder identification system (SP-ID) with NFC technology to automatically identify the spindle-holder after each replacement


Double vault arc prismatic slideways: two for X axis slideways, one for Z axis slideways
Double re-circulating ball bearing slides (three in total), lubricated for life (preloading slides/slideways: P/H class)


Universal mechanical tool clamping (ISO/BT tools only)


Pneumatic-mechanic brake of the spindle-holder rotation


Constant load Archimedean spiral spring (as opposed to a mass counter-balance system)

Case Studies

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    Aerospace
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    Precision Engineering
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    Medical

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