Nikken Amon Ra Tool Presetter

Nikken Amon Ra Tool Presetter

Nikken Amon Ra Tool Presetter

Nikken Amon Ra Tool Presetter

Our 'Top of the range' Amon Ra Tool Presetting machine has been developed from the ground up as the 'top level' specification option for our new generation of advanced tool presetting machines. Compared to the lower specification models, all quite capable in their own right, the construction, performance and design (particularly the electronic and software capability) provides considerable advantages:

Designed completely free-standing on its own integral base; Amon Ra features ground granite and stainless steel construction combined with a large Twin Screen digital camera system with full industrial PC architecture – these electronics and software provide operational and functional simplicity that is second to none.

The high precision spindle system is fully interchangeable and utilises a one piece cartridge with full mechanical tool clamping (pneumatically drawing the tool pullstud into the taper cone) - eliminating the need for adaptors and the errors associated with their use. The construction of this system has to be 'seen to be believed' and is more akin to a machine tool spindle than a tool presetter spindle!

All axis movements on the Amon Ra (like it's sister the 66B) are servo controlled with absolutely no operator contact with the column. This drastically increases machine accuracy and repeatability over similar machines which incorporate the movement via a manual handle mounted on the column.

Integrated within the innovative software package is a complete tool management system and network port. Working via your DNC system Q-Presetter TDM Software converts measured tool data into CNC code for direct loading into the machine controller and associated tool offset pages.

Further capabilities include the ability to import and export .DXF CAD profiles for detailed checking and comparison on the twin screen camera system.

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  • Nikken Amon Ra Tool Presetter
  • Nikken Amon Ra Tool Presetter Monitors
  • Nikken Amon Ra Tool Presetter Monitor Detail
Nikken Amon Ra Tool Presetter

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TECHNICAL DATA

Nikken Amon Ra Tool Presetter

600 - Measuring range: diameter max. 600mm (radius 300mm); height max. 600mm

800 - Measuring range: diameter max. 600mm (radius 300mm); height max. 800mm

  • Machine structure in stainless-steel offering high mechanical resistance and long life, floor mounted with self-levelling supports in non-deformable steel, equipped of adjustable supports for monitor, keyboard and mouse with cable conduits.
  • Base and column made of natural granite: linearity max error 2 µm/Mt - certification with Taylor Hobson res.1 µm/Mt. electronic millesimal level.
  • ISO / BT / HSK / VDI / CAPTO etc. Interchangeable rotating spindle-holder (to be specified) max run-out error < 2 µm.
  • Lubricated for life double re-circulating ball bearing slides
  • Universal mechanical tool clamping managed via software.
  • Pneumatic-mechanic brake of the spindle-holder rotation with radial compensation of the clamping force: no axis angular run error.
  • Constant load Archimedean spiral spring (as opposed to a mass counter-balance system).
  • Double monitor for the images reading out and the measure function management:
    • Tools measure and cutting inspection:
      • TFT screen colours 10,4", magnifications 13X/26X (on the column support).
      • C-MOS sensor 1,3 Mega pixels, USB 2 link High speed Area framed image 12,8 x 10 mm (4 times as great as the standard).
    • Measure management and machine operator interface:
      • LCD Monitor colours 19" TFT SXGA, magnifications 15X/30X (on the adjustable support of the machine base).
      • Celeron M® Processor on Industrial Main Board architecture.
      • Operating system : Ubuntu LINUX.
      • Keyboard.
      • Mouse.
  • Software standard:
    • tool set compiler and Post Processor universal generator.
    • CNC machine origin management and adapters.
    • Tool list creation and/or single tool, even multi-cutting.
    • Automatic change of CNC machine origin allocation.
    • Reading/writing module on magnetic chip code-holders (Balluff for example, hardware not included).
    • Tool images shooting in inspection and its rescue in graphical format.
  • Optical Equipment:
    • Telecentric lens.
    • Doublet lenses at low F/Number in order to eliminate the error of the clearness circle.
    • Episcopic illuminator with ring lens and red leds; diascopic illuminator with red, puntiform light led.
  • ELBO CONTROLLI Linear Transducers in optical glass type SLIDE 371 certified HP laser
    • Axes resolution: X= 1 µm, Z= 1 µm
  • Anti-dust cover provided for when not in use.
  • Overall dimensions : L= 1873 mm, H= 1960 mm, D= 687 mm 

Case Studies

  • Aerospace

    Aerospace
  • Automotive

    Automotive

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